| 
		
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		 (14-06-2013, 05:56 AM)Piggy Wrote:  well done chap
 hope you made it all tidy behind there!
 
Of course its tidy    although its pointless as you can't see it I've even painted the bulkhead black haha
	 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		Proof that the dash is actually in haha ![[Image: dashg_zpsc4268c71.jpg]](http://i1310.photobucket.com/albums/s649/ozonehostile/dashg_zpsc4268c71.jpg) 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 159 
	Threads: 9 
	Joined: Feb 2013
	
 Reputation: 
1 Location: ludgershall
 Car Model/Spec: P3 diablo 1.4 impreza wrx sti 
 Thanks: 0Given 0 thank(s) in 0 post(s)
 
 
	
	
		Love it mate the white was epic! So this is going to be even better so much win!
	 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		 (14-06-2013, 08:34 PM)k3ogh Wrote:  Love it mate the white was epic! So this is going to be even better so much win! 
cheers dude, this re-shell project is just letting me do everything ive ever wanted to do to a 306 basically, loving it    
and fingers crossed the white car will live on to boost another day with a new owner, really hope so as it would break my heart to scrap it after all its been through
	 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 2,582 
	Threads: 77 
	Joined: Dec 2011
	
 Reputation: 
15 Location: Wiltshire
 Car Model/Spec: oem+ phase 3 astor 6
 Thanks: 0Given 0 thank(s) in 0 post(s)
 
 
	
	
		Dude you need to take me out in this once its built   
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		 (14-06-2013, 08:46 PM)sam Wrote:  Dude you need to take me out in this once its built  
yeah definitely, put your old wheels and baker bm mounts through their paces haha
	 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 2,582 
	Threads: 77 
	Joined: Dec 2011
	
 Reputation: 
15 Location: Wiltshire
 Car Model/Spec: oem+ phase 3 astor 6
 Thanks: 0Given 0 thank(s) in 0 post(s)
 
 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		 (14-06-2013, 08:55 PM)sam Wrote:  Sounds good to me boyo 
you coming to pugfest?
	 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
54 Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
       Thanks: 22Given 68 thank(s) in 68 post(s)
 
 
	
	
		why going with the ph1 dash?!
	 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		 (14-06-2013, 08:58 PM)Piggy Wrote:  why going with the ph1 dash?! 
its already got the various holes drilled in it for gauges, it has the non aircon deep glovebox and its immaculate    
easier just to swap the entire dash with all the wiring still in than doing the same to the phase 2 dash
	 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
		
		
		16-06-2013, 05:49 PM 
(This post was last modified: 16-06-2013, 10:29 PM by ozonehostile.)
	
	 
		not much done this weekend as ive had company    
but what i did get done was: 
water hoses all re-connected, just need to put the rad back on, and im sure those of you who have dealt with heater matrix's before will regognise this little bastard
 ![[Image: IMAG0075_zps5aa6f7b8.jpg]](http://i1310.photobucket.com/albums/s649/ozonehostile/IMAG0075_zps5aa6f7b8.jpg)  
and secondly, bit of a problem that i foolishly failed to see when putting a phase 1 dash into a phase 2 shell, forgot to change the bloody wiring loom so dash has to come out again and swap all the wires. bit annoying but at least ive caught it at this stage instead of getting pissed off later on by electrical gremlins resulting from mismatched wiring and plugs.
 
so heres the first job next time i head down the workshop
 ![[Image: IMAG0074_zpsc4e2f733.jpg]](http://i1310.photobucket.com/albums/s649/ozonehostile/IMAG0074_zpsc4e2f733.jpg) 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 8,749 
	Threads: 208 
	Joined: Jan 2012
	
 Reputation: 
60 Location: Wiltshire
 Car Model/Spec: ph2 Gti6 / ph4 HDI Estate 
 Thanks: 1Given 5 thank(s) in 5 post(s)
 
 
	
	
		coming along mate   
![[Image: DSC_0190-Copy_zpsf093f84d.jpg]](http://i1038.photobucket.com/albums/a468/167gti8/DSC_0190-Copy_zpsf093f84d.jpg) Member of 99% warning or your nothing club! 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		 (16-06-2013, 05:54 PM)puglove Wrote:  coming along mate  
bit of a holdup with the wiring, but at apart from that its 80% done, just waiting for payday now to finish it. gonna be a busy first week of july to get it on the road in time for pugfest
	 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 8,749 
	Threads: 208 
	Joined: Jan 2012
	
 Reputation: 
60 Location: Wiltshire
 Car Model/Spec: ph2 Gti6 / ph4 HDI Estate 
 Thanks: 1Given 5 thank(s) in 5 post(s)
 
 
	
	
		Im with you on that one, just got 2 or 3 things on the list for this week, then it crack the f*ck on and try and get the Gti ready for pugfest.
 And don't talk to me about 306's and wiring!!  GGRRR
 
![[Image: DSC_0190-Copy_zpsf093f84d.jpg]](http://i1038.photobucket.com/albums/a468/167gti8/DSC_0190-Copy_zpsf093f84d.jpg) Member of 99% warning or your nothing club! 
		
	 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
54 Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
       Thanks: 22Given 68 thank(s) in 68 post(s)
 
 
	
	
		awesome.....c'mon...final push
	 
		
	 
	
	
	
		
	Posts: 3,342 
	Threads: 151 
	Joined: Dec 2011
	
 Reputation: 
14 Location: Rotherham
 Car Model/Spec: 306 D-turbo
 Thanks: 1Given 0 thank(s) in 0 post(s)
 
 
	
	
		Can't wait to seen it finished pal
	 
![[Image: image_zps45f2003b.jpg]](http://i39.photobucket.com/albums/e174/austinmini-2008/image_zps45f2003b.jpg)  
Team Doesn't own a 306
 
		
	 
	
	
	
		
	Posts: 1,152 
	Threads: 20 
	Joined: May 2012
	
 Reputation: 
6 Location: Shrewsbury
 Thanks: 0Given 0 thank(s) in 0 post(s)
 
 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		cheers guys, been coming along at a pretty good pace considering its been done in the evenings after work.  
Pugmarshall has been a big help too coming over most nights to help out, top guy   
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		the invoice for the oil line arrived, £47.92
 thats just for the parts:
 straight female connectors £5.89
 90 degree female £11.11
 m12x1.5 adapter £2.97
 m16x1.5 adapter £7.13
 hose per meter £7.42
 washers and other fittings £4.80
 VAT £8.00
 
 all genuine mocal connectors and goodridge braided hose so yes it could be done cheaper I guess, but I would rather pay that little bit extra for top quality parts when it comes to vital oil feeds
 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
54 Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
       Thanks: 22Given 68 thank(s) in 68 post(s)
 
 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		Also, haven't been feeling particularly motivated this week so went out in a 1960s volvo rally car today, certainly got the enthusiasm back for stripped out road rockets   
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		back down the shed again last night, sorted out all my wiring loom, managed to cut out all the unnecessary wires for what would be the petrol engine loom, must have saved 2 or 3 kilos out of the loom alone. ![[Image: IMAG0079_zps2c59aee2.jpg]](http://i1310.photobucket.com/albums/s649/ozonehostile/IMAG0079_zps2c59aee2.jpg)  
dashboard back on now with correct loom and slightly lighter    ![[Image: IMAG0080_zpsdbdbbdb8.jpg]](http://i1310.photobucket.com/albums/s649/ozonehostile/IMAG0080_zpsdbdbbdb8.jpg)  
also got all the oil and water hoses connected on the engine, all thats left to do is put the rad on   
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		finally got around to re-wrapping the turbo downpipe with some titanium fiber stuff, massive overkill on a diesel but what the hell it makes the bay look cleaner ![[Image: IMAG0084_zps92017764.jpg]](http://i1310.photobucket.com/albums/s649/ozonehostile/IMAG0084_zps92017764.jpg)  
and yes i did transport it wearing a seatbelt haha
 
and i noticed the downpipe has the same diameter of a coffee mug, fits right in there haha
 ![[Image: IMAG0082_zps56eda171.jpg]](http://i1310.photobucket.com/albums/s649/ozonehostile/IMAG0082_zps56eda171.jpg) 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 15,646 
	Threads: 541 
	Joined: Dec 2011
	
 Reputation: 
124 Location: Aylesbury
 Car Model/Spec: 320bhp Impreza WRX
 Thanks: 7Given 59 thank(s) in 58 post(s)
 
 
	
	
		That turbo is awesome   
		
	 
	
	
	
		
	Posts: 20,092 
	Threads: 591 
	Joined: Nov 2012
	
 Reputation: 
54 Location: Cotswolds
 Car Model/Spec: Stage 13 16v HDi
       Thanks: 22Given 68 thank(s) in 68 post(s)
 
 
	
	
		its not awesome till its bolted in!!
	 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		 (21-06-2013, 09:25 PM)Piggy Wrote:  its not awesome till its bolted in!! 
which it will be tomorrow morning    
which reminds me i need to pick up some exhaust paste, not having any leaks on this one!
	 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
15 Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4Given 3 thank(s) in 3 post(s)
 
 
	
	
		I carnt help but think your engine aint gonna last long, cos you havent done any thing to support the boost, hdi/forged rods, new head gasket, arp head studs???
 Think its alot of work to rip it to bits agin when it goes bang lol
 
 
 
 
		
	 
	
	
	
		
	Posts: 5,946 
	Threads: 141 
	Joined: Oct 2012
	
 Reputation: 
35 Location: Herefordshire
 Car Model/Spec: 106 rallye, GTi6, Hdi dturbo 
 Thanks: 3Given 14 thank(s) in 14 post(s)
 
 
	
	
		 (22-06-2013, 08:11 AM)Chris_90 Wrote:  I carnt help but think your engine aint gonna last long, cos you havent done any thing to support the boost, hdi/forged rods, new head gasket, arp head studs???
 Think its alot of work to rip it to bits agin when it goes bang lol
 
true, I am going to baby this engine so much its unreal. just get it ro the point where it is running and motd so at least then i can move it around to workshops with better facilities than my dusty old barn.  
buying a manual boost controller to keep the psi down and go for a mild pump tune just  so it lasts for july then itl be treated to forged rods and my arp headstuds and a victor reinz gasket set.
 
main priority is just to get it back to its previous state of rolling project instead of money pit in a shed
	 
Current stable '09 Mercedes E320cdi wagon
 '99 306 gti6
 
		
	 
	
	
	
		
	Posts: 4,660 
	Threads: 343 
	Joined: Jul 2012
	
 Reputation: 
15 Location: Chesterfield
 Car Model/Spec: 106 gti / 306 hdi estate 
 Thanks: 4Given 3 thank(s) in 3 post(s)
 
 
	
	
		Lol you should do that, and then build the old engine up so you got this to play in why your building the engine then it shouldn't be a big job just swapping engines over.
	 
 
 
 
		
	 
	
	
	
		
	Posts: 3,662 
	Threads: 127 
	Joined: Feb 2012
	
 Reputation: 
33 Location: London
 Car Model/Spec: ZX Volcane TD
 Thanks: 6Given 32 thank(s) in 32 post(s)
 
 
	
	
		Perfect time to get some numbers off the turbo while its off the car.
 What arp headstuds have you got?
 
 Agree this really would have been a good time to beef up the bottom end a bit while the car was all in bits, will be a pita to strip it all down again once you've got it back together.
 
		
	 |