Progress has been made, I repaired the block by drilling through a stud into the block and inserted a roll pin, shotgun shell mold, taped to the block, thoroughly degreased and fill with jb weld, job done.
![[Image: IMG_5473_zpskbp207ls.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5473_zpskbp207ls.jpg)
![[Image: IMG_5484_zpsqn4kubyx.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5484_zpsqn4kubyx.jpg)
![[Image: IMG_5492_zps6ezugxkr.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5492_zps6ezugxkr.jpg)
Oil pump went back on and finally got the sump on with a good bead of sealant.
![[Image: IMG_5495_zpswszouwgl.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5495_zpswszouwgl.jpg)
Finally move my attention to the head get that together, de coked the entire head and valves, gave them a quick lap for peace of mind.
![[Image: IMG_5500_zpsvdshiifw.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5500_zpsvdshiifw.jpg)
New stem seals, cam shaft oil seal and cover gasket
![[Image: IMG_5501_zpsa9vio5q7.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5501_zpsa9vio5q7.jpg)
![[Image: IMG_5503_zpsqlkbcapa.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5503_zpsqlkbcapa.jpg)
![[Image: IMG_5504_zpsrjucbrc5.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5504_zpsrjucbrc5.jpg)
Checked the gaps on the camshaft and all was well and with tolerances, must have had some work at so e point, caps torqued to 20nm.
![[Image: IMG_5506_zpstt0tlxyg.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5506_zpstt0tlxyg.jpg)
Put a very fine film of rtv stuff on to give it half a chance of not leaking like every other XU diesel.
![[Image: IMG_5507_zps3taq7fig.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5507_zps3taq7fig.jpg)
![[Image: IMG_5508_zpsdiimga25.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5508_zpsdiimga25.jpg)
All done!
![[Image: IMG_5513_zpsfcugh1py.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5513_zpsfcugh1py.jpg)
![[Image: IMG_5514_zpsmt9edp5w.jpg]](http://i646.photobucket.com/albums/uu186/bumberding/205%20Van/IMG_5514_zpsmt9edp5w.jpg)
I need to get my pump modified, 9mm head etc. Can anyone suggest somewhere?
![[Image: IMG_5484_zpsqn4kubyx.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5484_zpsqn4kubyx.jpg.html)
![[Image: IMG_5492_zps6ezugxkr.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5492_zps6ezugxkr.jpg.html)
Oil pump went back on and finally got the sump on with a good bead of sealant.
![[Image: IMG_5495_zpswszouwgl.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5495_zpswszouwgl.jpg.html)
Finally move my attention to the head get that together, de coked the entire head and valves, gave them a quick lap for peace of mind.
![[Image: IMG_5500_zpsvdshiifw.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5500_zpsvdshiifw.jpg.html)
New stem seals, cam shaft oil seal and cover gasket
![[Image: IMG_5501_zpsa9vio5q7.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5501_zpsa9vio5q7.jpg.html)
![[Image: IMG_5503_zpsqlkbcapa.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5503_zpsqlkbcapa.jpg.html)
![[Image: IMG_5504_zpsrjucbrc5.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5504_zpsrjucbrc5.jpg.html)
Checked the gaps on the camshaft and all was well and with tolerances, must have had some work at so e point, caps torqued to 20nm.
![[Image: IMG_5506_zpstt0tlxyg.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5506_zpstt0tlxyg.jpg.html)
Put a very fine film of rtv stuff on to give it half a chance of not leaking like every other XU diesel.
![[Image: IMG_5507_zps3taq7fig.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5507_zps3taq7fig.jpg.html)
![[Image: IMG_5508_zpsdiimga25.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5508_zpsdiimga25.jpg.html)
All done!
![[Image: IMG_5513_zpsfcugh1py.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5513_zpsfcugh1py.jpg.html)
![[Image: IMG_5514_zpsmt9edp5w.jpg]](http://s646.photobucket.com/user/bumberding/media/205%20Van/IMG_5514_zpsmt9edp5w.jpg.html)
I need to get my pump modified, 9mm head etc. Can anyone suggest somewhere?