Sam's low boost supercharged rallye

Sam's low boost supercharged rallye - Printable Version

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RE: Sam rallye based track project !! now 4 potted :) - 7057sam - 25-05-2013

Ok well day 1 was so mad with bits not fitting, not right parts in oil cooler was a right piss about.so we staeted with the oil cooler decided to go with a 16 row cooler as I have heard 13's aren't up to it.
So got the kit unpacked pipes where miles to long can't cut them because of the stupid ends so had to get the cable tires out Smile

It was also a bloody good job I didn't have a gti6 twin fan setup or we would of been completely f*cked.we out out the second fan suround and mount it they.also replace the oil filter at the same time.

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Sitting just to the side of the number plate

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Engine looking very sorry for itself, no battery either Blush

So we relocated the battery behind passengers seat

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Rocker covers on and fc coil pack also sanded back cylinder head and autosoled it

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Sam's rallye based track project ! engine revealed ! - Jonny b - 25-05-2013

Looks good chap! With regards to moving the battery did you just extend from or did you do all the live and earth points in the bay?

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 25-05-2013

(25-05-2013, 02:06 PM)Jonny b Wrote: Looks good chap! With regards to moving the battery did you just extend from or did you do all the live and earth points in the bay?

Cheers johhy I got some earths with the swampy kit I link on to a bolt on the battery box plate and we ran one (not the earth) into the fuse box.i can get pictures for you if you want my main problem was we had was we had no terminals at my mate garage so had to burn one of a old cable.

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 25-05-2013

So got the cover on and manifold and re worked the induction kit with lots of cable tires Smile

also relocated the ecu box and cable tired that to the back of the engine bay then we had to adjust the strut brace as it didn't quite clear the brake fluid reservoir.

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Got to paint the side of the block at the weekend and slam panel.

Day 2 BRAKES !!!

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They clear...just.bloody close mind Smile

Then lowered the back and replaced broken shocks the ta ones are literally haf the size of the oe ones so no more bumpy ride.
After it settled

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Then we started on the seats pig of a job.side mounts did nt fit so had to basically cut new holes and de drilled the base mounts quite cleverly so base mounted seats still fit

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Getting chuffed with them so comfortable, love long journeys now Smile

RE: Sam's rallye based track project ! engine revealed ! - Eeyore - 25-05-2013

yesss! Brilliant stuff! Cant wait to have a ride in this at pugfest. Cant wait to see it tomorrow too!

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 25-05-2013

(25-05-2013, 08:35 PM)SRowell Wrote: yesss! Brilliant stuff! Cant wait to have a ride in this at pugfest. Cant wait to see it tomorrow too!

Yeah see you tomorrow mate, you should hear me first though Dodgy

RE: Sam's rallye based track project ! engine revealed ! - Tallguy_2 - 26-05-2013

You've got the kid in a candy shop syndrome! Lol.

Much more left to get?

Sam's rallye based track project ! engine revealed ! - Jonny b - 26-05-2013

(25-05-2013, 04:24 PM)7057sam Wrote:
(25-05-2013, 02:06 PM)Jonny b Wrote: Looks good chap! With regards to moving the battery did you just extend from or did you do all the live and earth points in the bay?

Cheers johhy I got some earths with the swampy kit I link on to a bolt on the battery box plate and we ran one (not the earth) into the fuse box.i can get pictures for you if you want my main problem was we had was we had no terminals at my mate garage so had to burn one of a old cable.

Couple of pics would be good chap!

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 26-05-2013

(26-05-2013, 07:50 AM)Tallguy_2 Wrote: You've got the kid in a candy shop syndrome! Lol.

Much more left to get?

Not to much now was going to get a jetex cat back this week but got to do the bloody cam belt instead Undecided

Aero catches do on then and maybe lower the front abit see how the rear settle's over the comming days

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 26-05-2013

Dropped the old buckets off a mr rowell today and had a little go on NFS underground 2, god thatvgame brings back some good memories Smile

Got this picture this morning I got 50 like already on Facebook so thought it was worth showing

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RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 31-05-2013

So started today painting up bits in the engine bay.

I used a vht paint, stupidly I did have the job then relised I was useing matt black instead of gloss Confused

but thought I do it then see if it grounds on me .

At work we have a seam cleaner so may give that a shot aswell

Before I started .

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So did throttle body, cylinder head pas pump engine mount.

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Shame with matt goes nt really do it justice but its alot better, think I ll do the cylinder head front bit as the polishing ant going as planned Doh

Then I started on my spare wheel holder as I removed the original one

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Haven't bolted anything in place yet though its a £3 replacement metal tabel leg from homebase and with a foam insert to stop the movement its great also got a strap the tire it down for good measure.

Still to do is painting slam panel and clean all the crap of the abs unit or blank it off with a plastic cover

RE: Sam's rallye based track project ! engine revealed ! - sam - 31-05-2013

This has soooo much win dude glad to see it on a black rallye to Smile

RE: Sam's rallye based track project ! engine revealed ! - Eeyore - 31-05-2013

Awesome! Cant wait to get started on my car now! Big Grin

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 31-05-2013

(31-05-2013, 10:52 PM)SRowell Wrote: Awesome! Cant wait to get started on my car now!

What one

(31-05-2013, 10:19 PM)sam Wrote: This has soooo much win dude glad to see it on a black rallye to

Cheers mate I booked a track day at Snetterton next monday and my track time for fcs today so actaully using it for what I built it for

RE: Sam's rallye based track project ! engine revealed ! - declantg - 01-06-2013

Sam how much was fitting for the cage?

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 01-06-2013

(01-06-2013, 01:01 AM)declantg Wrote: Sam how much was fitting for the cage?

Me and carl did it he welded in the 'x' for £150

Was nt to hard to do apart from the the arch with the pertol pipe in is abit fiddly

May paint it again not shure yet.

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 05-06-2013

Adding some padding today, ordered it as RED but looks kinda pink.

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Door card fail

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So need to do some modding friday Smile

New wheel spacer, tested greifly after and I'm in love think I can add 10mph to each bend

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Before

After

Quick releases pretty quick aswell

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RE: Sam's rallye based track project ! engine revealed ! - ozonehostile - 05-06-2013

I bet its a right effort to use your indicators or wipers lol

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 06-06-2013

Yeah it's but weird, I had a dish wheel previously so was nt to bad.abit of a mission if your holding onto the wheel at the same time.
I got to do cambelt and aero catches tomorrow then doing a trackday will sam monday Smile

Sam's rallye based track project ! engine revealed ! - Jonny b - 06-06-2013

I got that padding in mine!! Give it a couple of weeks and it'll be proper pink bud ha ha!! Looking good though fella!! What track you doing?

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 06-06-2013

Doing Snetterton on Monday the 300 circuit.Be great to finally put it through is paces and try not to brake it before pugfest/FCS.

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 09-06-2013

So we did the cambelt, pulleys and catches today . fitted a rich w bottom pulley and a few carl cambers cambelt pulleys, now its sounds sweet as a nut.could nt believe how light the pulley was Smile

Mm shiny....
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Rubbish picture of other shines

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Final got round to putting the omp centre on

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Aero's now bitch of a job to do a 'never again one'

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Put the track wheels on ready for tomorrow
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No centers #becauseracecar
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Got my fcs ticket and track time
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Clean the car ready for morning with the girlfriend useing some questionable product but still think it looked ok

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RE: Sam's rallye based track project ! engine revealed ! - Piggy - 09-06-2013

looking super sweet....shame I guna miss FCS.

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 09-06-2013

(09-06-2013, 07:03 PM)Piggy Wrote: looking super sweet....shame I guna miss FCS.

Cheers mate Smile

I'll be a pugfest aswell

My next purchase will be quite expensive so no more shinies for a while Sad

RE: Sam's rallye based track project ! engine revealed ! - Piggy - 09-06-2013

I'm away at pugfest, was at prescott hill the other weekend though, great place.

At CC, is it REALLY a true open pit for two hours??

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 09-06-2013

From what they making out yes as im on 10:15-12-15 I could be in the first session but they will be the 'off' here and they which will probably cut the session short.I have pugfest 2 weeks before which is always epic so aslong as I don't bin the car a combe its a win Smile

RE: Sam's rallye based track project ! engine revealed ! - Eeyore - 09-06-2013

see you tomorrow for epic fun at snetterton!

RE: Sam's rallye based track project ! engine revealed ! - Ben - 09-06-2013

Cars looking amazing! Are you doing snetterton tomorrow evening? I'm coming along to watch Dan in the RX8. Wouldn't mind asking you a few things about your car if I get a chance, I'm hopefully getting a track rallye/gti in the next few weeks.

RE: Sam's rallye based track project ! engine revealed ! - 7057sam - 09-06-2013

(09-06-2013, 08:55 PM)Ben Wrote: Cars looking amazing! Are you doing snetterton tomorrow evening? I'm coming along to watch Dan in the RX8. Wouldn't mind asking you a few things about your car if I get a chance, I'm hopefully getting a track rallye/gti in the next few weeks.

Yeah no problems,be great to see more of you guys from here. hopefully have a trouble free outing, have never driven Snetterton before either so will be a great learning curve and to see how far I can push it Big Grin

RE: Sam's rallye based track project ! engine revealed ! - ozonehostile - 10-06-2013

you really need a phase 3 boot, the strip looks so out of place on a smooth lid