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hovis16s rallye (pic heavy) - Printable Version

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RE: hovis16s rallye (pic heavy) - hovis16 - 09-07-2014

Not really done much to the rallye as recent apart from raise the rear 10mm. I have bought a new clutch, xsara steering rack, tre, ball joints, arb bushes and soon to get a new gear box and driveshafts. Haha.......all this due to a slight noise.


hovis16s rallye (pic heavy) - Alee83 - 09-07-2014

What sort of noise..?


RE: hovis16s rallye (pic heavy) - hovis16 - 10-07-2014

Its odd sounds like a grinding wine but only at low speed. Also feels like its stuffing from diff play? My clutch is duff tho haha


RE: hovis16s rallye (pic heavy) - hovis16 - 03-08-2014

So finally got around to sorting the car..........
God it was a back ache but it was all worth it. Fitted a new clutch, xsara rack with new inner and outer arms, gearbox with new selector bush plus driveshaft seals and some front arb bushes. All I can say is what a different beast it is!!!!!! It feels completely different it now responds when I put my foot down and the turn in is bloody mental. I now need to learn how to drive it again before I stack it like i almoat did this morning hahaha.

Once again I was far to busy to get any photos but I will do soon Smile


RE: hovis16s rallye (pic heavy) - hovis16 - 15-05-2015

Not done much to the beasty really use been enjoying her really. At one point I thought I was going to have to sell her due to being a tit speeding but thank the gods I dont have to. Recently got rid of the annoying noise I had after replacing the drive shalfs and I have now just started to do some clean up work.
[Image: 20150307_105959_zpszcyyjhv9.jpg]


RE: hovis16s rallye (pic heavy) - Paul_13 - 15-05-2015

Glad the shafts sorted the noise out Smile


RE: hovis16s rallye (pic heavy) - hovis16 - 15-05-2015

[Image: 20150307_121128_zpsed3zncwy.jpg]

[Image: 20150307_140147_zpse9ihzpnm.jpg]

[Image: 20150308_090334_zpspabms7wo.jpg]

[Image: 20150308_093949_zpsa4fgie65.jpg]

[URL=http://s418.photobucket.com/user/hovis16/media/20150308_093914_zps2fxizi58.jpg.html][Image: 20150308_093914_zps2fxizi58.jpg][/URL


RE: hovis16s rallye (pic heavy) - Dum-Dum - 15-05-2015

Looking impressively clean under there mate Smile


RE: hovis16s rallye (pic heavy) - Paul_13 - 15-05-2015

Looking goooooood
well glad you didn't get banned!

May need your hand polishing the gti again!


RE: hovis16s rallye (pic heavy) - adam b - 15-05-2015

Cleaning? Really?
You've plummeted in my eyes young man...


RE: hovis16s rallye (pic heavy) - hovis16 - 18-05-2015

(15-05-2015, 08:32 PM)Paul_13 Wrote: Looking goooooood
well glad you didn't get banned!

May need your hand polishing the gti again!

Sounds good paul

(15-05-2015, 09:51 PM)adam b Wrote: Cleaning? Really?
You've plummeted in my eyes young man...

Yeah gotta save for new bits adam Sad tho I did order a solid aux tension pullie today Smile


RE: hovis16s rallye (pic heavy) - Eeyore - 18-05-2015

Is that primed and painted under there? Sprayed or brushed?


RE: hovis16s rallye (pic heavy) - hovis16 - 18-05-2015

krusted, primed by hand, painted by hand, then spray then laquered. Got rustbullet to attack the front cause that is prone to more damage stones, salt etc.


RE: hovis16s rallye (pic heavy) - hovis16 - 21-07-2015

Well its that time again Rallye tidy time. After having loose side skirts for good knows how long i decided to remove them so I can finish derusting. I then got carried away and removed the wing [Image: 20150721_190601_zpskubtojxk.jpg]

[Image: 20150721_202557_zpsls70hbpi.jpg]
Next job is to find some new clips and attack the sill. Its looking good so far.........time will tell


RE: hovis16s rallye (pic heavy) - Niall - 21-07-2015

Dedicated. Im just living in bliss knowing that if i can't see rust, its not there lol


RE: hovis16s rallye (pic heavy) - 7057sam - 22-07-2015

(21-07-2015, 08:57 PM)Niall Wrote: Dedicated. Im just living in bliss knowing that if i can't see rust, its not there lol

Me too lol

Breify saw you at pugfest mate,car look really quick and clean. 

Us lot need to do a trackday so somthing


RE: hovis16s rallye (pic heavy) - hovis16 - 22-07-2015

Did a little after work today. Thought id start off where I no surface rust is. God this body shit is a bitch to get off if is rust free. If its not rust free it just peels off with a little help
[Image: 20150722_201853_zpsry3mkubm.jpg]only way to stop it getting everywhere was to go tribal
[Image: 20150722_210120_zpsub779c5w.jpg]


RE: hovis16s rallye (pic heavy) - Ben_w - 22-07-2015

(22-07-2015, 08:33 PM)hovis16 Wrote: only way to stop it getting everywhere was to go tribal
[Image: 20150722_210120_zpsub779c5w.jpg]

Fecking awesome. Exactly what's needed though. Yes,the underseal stuff that seams to be everywhere sticks to the shell pretty damn well.....angle grinder, wire brush, flap disc thing for a grinder.....gets there in the end but is a shit of a job, especially if you are on your back on your driveway.....still having the physio on my shoulder!!!!


RE: hovis16s rallye (pic heavy) - Niall - 22-07-2015

(22-07-2015, 08:33 PM)hovis16 Wrote: only way to stop it getting everywhere was to go tribal
[Image: 20150722_210120_zpsub779c5w.jpg]

[Image: 1.jpg]


RE: hovis16s rallye (pic heavy) - hovis16 - 23-07-2015

Got a little more done today after work. Decided to take the cage out completely after removing the front foot nut to find this.
[Image: 20150722_210451_zpscbbzxzkx.jpg]

After this i then continued the lovely slow process of grinding away crap and sorting the sill
[Image: 20150723_201035_zpsfsxgxt0s.jpg]
[Image: 20150723_201054_zps92qph4gb.jpg][Image: 20150723_201115_zpspuucm5lu.jpg]


RE: hovis16s rallye (pic heavy) - Ben_w - 23-07-2015

Dude, the bare metalling of the underside is an epic task. Properly worth doing it but do not f*ck yourself up physically like I did. Just not worth it.


RE: hovis16s rallye (pic heavy) - Paul_13 - 24-07-2015

That track rod end is rusty ;p


RE: hovis16s rallye (pic heavy) - highwayman306 - 24-07-2015

I was thinking that too...and the arb nut Wink


RE: hovis16s rallye (pic heavy) - hovis16 - 27-07-2015

Managed to get some more work done on the rallye Saturday as it was a nice day. Managed to burn out two grinding wheels in the process but it was worth it
[Image: 20150725_150748_zpsjioalecy.jpg]

Most of the front cage is now out. Now in the process of finding a new carpet and a complete dash to flock. Also all my goodies turned up[Image: 20150727_183918_zpsuat77s1p.jpg]

Oh yeah and became an imperial guard for the day[Image: 20150725_150016_zps5izunr8v.jpg]


RE: hovis16s rallye (pic heavy) - Ben_w - 27-07-2015

What's your plans for protecting the underside?

I see electrox zinc primer as well as rust bullet in your pile.of stuff!!


RE: hovis16s rallye (pic heavy) - hovis16 - 28-07-2015

The plan is to use the electrox for the cage plates, feet and any other small part the may require it. I will then use the rust bullet for the the rest of the job. The rust bullet will then be flattened and coated in black paint to give it a nice shiney none sticky finish


RE: hovis16s rallye (pic heavy) - hovis16 - 16-09-2015

Been a while since i've  posted anythinv due to work. But i've been a busy bee with the car. First after removing the wing I decided to remove the front end[Image: 20150815_125329_zpse43efqn5.jpg]

While at it I also gave the arches a clean[Image: 20150815_141158_zps7gotpvyz.jpg]


RE: hovis16s rallye (pic heavy) - hovis16 - 16-09-2015

I then tackled the powersteering pump area and under the arch where the coolant pipes go. 

[Image: 20150815_122024_zpsofixbtyg.jpg]

[Image: Screenshot_2015-09-16-19-36-00_zpsryi4ob2h.png]

[Image: 20150815_173840_zps25ezbfjn.jpg]

[Image: 20150827_195006_zps6ulyr8du.jpg]

Next up was the interior.
Manage to source a new carpet so I ripped out the the old one to find some surface rust due to the cracked tar...........out it went

[Image: 20150830_125228_zpswewjlslh.jpg]

[Image: 20150829_163554_zpsecrdeabd.jpg]
All cleaned rubbed down and painted with Rustbullet then topped with black paint new underlay and carpet


[Image: 20150830_133647_zpss76qugvf.jpg]

[Image: 20150904_170557_zpssa0emypx.jpg]
I then started on the passenger underside. Didnt get many pics

[Image: 20150903_112943_zpszsssnhxe.jpg]

Bought a couple bits while I was at it and still awaiting on pads,disc more service spare etc

[Image: 20150903_190914_zpsv2ead6rx.jpg]

Still a load more to do. Smile


RE: hovis16s rallye (pic heavy) - Paul_13 - 16-09-2015

That's going to be proper loud without that sound deadening!


RE: hovis16s rallye (pic heavy) - hovis16 - 16-09-2015

It is a little bit lol. Hence why I fitted some underlay otherwise i'd be enjoying the rumble haha