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+--- Thread: 1.6 16v 205 project (/showthread.php?tid=17851)
RE: 1.6 16v 205 project - Craigus - 15-10-2013
This beauty arrived today
![[Image: F72293C5-2A98-45F3-B1E5-6BD05B3F09B8-696...27dfbd.jpg]](http://i873.photobucket.com/albums/ab292/craigus123/F72293C5-2A98-45F3-B1E5-6BD05B3F09B8-6961-00000A04A8971500_zps9027dfbd.jpg)
RE: 1.6 16v 205 project - Jimbo - 15-10-2013
16v ftw!
RE: 1.6 16v 205 project - Craigus - 22-10-2013
Got this in the post today, should be fun sorting it out lol
![[Image: A78084F1-16A1-407B-BF35-BCCC24D49AA4-129...26d087.jpg]](http://i873.photobucket.com/albums/ab292/craigus123/A78084F1-16A1-407B-BF35-BCCC24D49AA4-12908-00001155210DB9C2_zps0526d087.jpg)
RE: 1.6 16v 205 project - Craigus - 22-11-2013
Little update:
Boot is almost welded up but welder has packed in so thats on pause for now. Found a couple more little patches of rust aswell but not bad.
Made a start on centre console today, cut out a plate for switches etc and started making a plate to mount the original 3 switches in.
![[Image: 03660A31-9D4C-4D18-BD36-B7FA01602BEC_zps0enwkowo.jpg]](http://s873.photobucket.com/user/craigus123/media/03660A31-9D4C-4D18-BD36-B7FA01602BEC_zps0enwkowo.jpg.html)
![[Image: B9951B37-E478-4060-8C41-24090309B869_zps0n5kpod0.jpg]](http://s873.photobucket.com/user/craigus123/media/B9951B37-E478-4060-8C41-24090309B869_zps0n5kpod0.jpg.html)
![[Image: AE8DCE70-BB2B-45FC-9C14-B479ADB430EB_zpsjg7hq7uu.jpg]](http://s873.photobucket.com/user/craigus123/media/AE8DCE70-BB2B-45FC-9C14-B479ADB430EB_zpsjg7hq7uu.jpg.html)
RE: 1.6 16v 205 project - bobertmate - 22-11-2013
16v ftw
RE: 1.6 16v 205 project - Craigus - 13-12-2013
Done some work to the 106 lump today, just stripping it down for cleaning, painting and new gaskets/seals etc.
![[Image: 14333C7B-56AA-4746-B4D7-17A8F964B866_zpskw0d7bn0.jpg]](http://s873.photobucket.com/user/craigus123/media/14333C7B-56AA-4746-B4D7-17A8F964B866_zpskw0d7bn0.jpg.html)
![[Image: E5C41809-4EAE-4AA9-B497-60D9FC51E871_zpsktvlpdfb.jpg]](http://s873.photobucket.com/user/craigus123/media/E5C41809-4EAE-4AA9-B497-60D9FC51E871_zpsktvlpdfb.jpg.html)
![[Image: 89874D6A-B671-4FD2-A140-8E9B82A8FE6A_zpsusrm2frs.jpg]](http://s873.photobucket.com/user/craigus123/media/89874D6A-B671-4FD2-A140-8E9B82A8FE6A_zpsusrm2frs.jpg.html)
RE: 1.6 16v 205 project - mikey b - 13-12-2013
Glad ta c you doing somet
RE: 1.6 16v 205 project - Piggy - 13-12-2013
this will be a sweet little motor...
get some porting done with the head off!!
RE: 1.6 16v 205 project - miles - 13-12-2013
Not a bad conversion to do, a couple of minor issues with fitting it in but otherwise dead simple, Wiring is the easiest ever thanks to there not being much on the engine
![[Image: 205RallyeEngine_zps9c61033e.jpg]](http://s940.photobucket.com/user/pugracing/media/205RallyeEngine_zps9c61033e.jpg.html)
For reference
RE: 1.6 16v 205 project - Craigus - 13-12-2013
You do a thread on your conversion on anothe forum?
RE: 1.6 16v 205 project - miles - 13-12-2013
Nope, I rarely do other than add the odd picture on my FB pages
RE: 1.6 16v 205 project - Craigus - 13-12-2013
Ahh i got most of my info off a thread with a yellow rallye lol
RE: 1.6 16v 205 project - ozonehostile - 14-12-2013
Such a win motor.
Tu5 ftmfw!
What gearbox you using?
RE: 1.6 16v 205 project - Craigus - 14-12-2013
(14-12-2013, 11:57 AM)ozonehostile Wrote: What gearbox you using?
Gearbox is the headache i have at the moment haha. Gonna try using the 106 box with inner driveshaft ends off 106 on 205 driveshafts.
RE: 1.6 16v 205 project - ozonehostile - 14-12-2013
My friend with a tu5j4 205 used the hubs and drive shafts off a pov spec 205 with a gti gearbox, had to shorten the one shaft because the Diff pin makes the gearbox stick out further on the 16v.
Il ask him if he's got any pics :-)
RE: 1.6 16v 205 project - Craigus - 14-12-2013
Yeah the diff pin on the gti box is why i can use the xs shafts
Alright yeah would be helpful cheers
RE: 1.6 16v 205 project - miles - 15-12-2013
The std MA box which fits the TU Iron block, shafts and hubs are all the same, Only 1.9 GTi models use a large hub spline, inner's are the same
The MA diff just uses a large Sun and planet gear set up on higher power models
RE: 1.6 16v 205 project - procta - 16-12-2013
a good read on that yellow 205, what came of that in the end?
also how easy is it to do engine transplants and gearbox swops from other pugs and citrons with these?
RE: 1.6 16v 205 project - miles - 17-12-2013
Any 205 from around 1990 have the engine mounts in the right place, Earlier TU engine and XY engine's had them in different positions which means extra work to mount the mount
The yellow one should be MOT'd on Fri this week if everything goes to plan
RE: 1.6 16v 205 project - Craigus - 28-01-2014
Bit of an update,
Engine is all painted up and going back together now.
![[Image: E8F16698-8791-4245-BD84-223EF907C77B_zpsbxqqf2x5.jpg]](http://s873.photobucket.com/user/craigus123/media/E8F16698-8791-4245-BD84-223EF907C77B_zpsbxqqf2x5.jpg.html)
![[Image: 4B55B369-4B70-4D2E-8A39-04354C66C361_zpsoc4xfgzm.jpg]](http://s873.photobucket.com/user/craigus123/media/4B55B369-4B70-4D2E-8A39-04354C66C361_zpsoc4xfgzm.jpg.html)
![[Image: 5F8D4D04-F461-4572-BCE9-0947218FCA7A_zpsfp6c5m0a.jpg]](http://s873.photobucket.com/user/craigus123/media/5F8D4D04-F461-4572-BCE9-0947218FCA7A_zpsfp6c5m0a.jpg.html)
RE: 1.6 16v 205 project - mikey b - 28-01-2014
Looking good
RE: 1.6 16v 205 project - Tallguy_2 - 28-01-2014
That's going to be an excellent conversion, it should keep all the light and agile aspects of the car?
There was a carbon roof skin floating around for sale the other day
RE: 1.6 16v 205 project - Craigus - 28-01-2014
(28-01-2014, 07:29 PM)Tallguy_2 Wrote: There was a carbon roof skin floating around for sale the other day
Where where?
RE: 1.6 16v 205 project - Niall - 28-01-2014
Starting to look great although one thing. Have you painted the mating face for the manifold in that last pic? If so, clean it up back to bare metal otherwise you may have sealing issues.
RE: 1.6 16v 205 project - Craigus - 28-01-2014
(28-01-2014, 07:30 PM)Niall Wrote: Starting to look great although one thing. Have you painted the mating face for the manifold in that last pic? If so, clean it up back to bare metal otherwise you may have sealing issues.
Cheers!
No, its not painted. Think its just the bad picture lol
RE: 1.6 16v 205 project - Niall - 28-01-2014
Ah cool. There is something really satisfying about a freshly built clean engine. Shame it won't stay like that for 5 minutes after the first start lol.
RE: 1.6 16v 205 project - Tallguy_2 - 28-01-2014
I'll have a hunt for you mate, was a few weeks ago as I thought it would be a good idea for a 205 with GTi6 conversion I had a look at
RE: 1.6 16v 205 project - Chris_90 - 28-01-2014
Looking great painted! Will keep my eye on this looking good
RE: 1.6 16v 205 project - Frosty - 28-01-2014
Looks like you made a really good job of painting it Craig! Will have to get you to paint my block when I get the engine out
RE: 1.6 16v 205 project - Craigus - 28-01-2014
Haha cheers beyys