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+--- Thread: Paul's estate mk2 - air intake on (/showthread.php?tid=29066)
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 08-05-2016
![[Image: th_VID-20160508-WA0001_zpsw2odjdqy.jpg]](http://i1224.photobucket.com/albums/ee365/paul13205/th_VID-20160508-WA0001_zpsw2odjdqy.jpg)
That's how f*cked the turbo is
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 09-05-2016
Got some where to take the head to, Roe automotive engineering in fleet
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 10-05-2016
![[Image: 20160510_193804_zps1ze8oeks.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160510_193804_zps1ze8oeks.jpg.html)
Looking good on the oil feed front
![[Image: 20160510_193535_zpspfn6aijv.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160510_193535_zpspfn6aijv.jpg.html)
Size comparison photo
RE: Paul's estate mk2 - gt2052s going on soon - zx_volcane - 10-05-2016
noice, looking forward to seeing this on the go
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 10-05-2016
I looming forward to driving a car that doesn't sound like a police siren mixed in with a squashed frog
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 10-05-2016
Just sorted the oil feed and return pipes.
I've figured what to do with the actuator, use a gt15 actuator but relocated and mounted the same way I did my td04
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 11-05-2016
![[Image: 20160511_155604_zpstkswkixq.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160511_155604_zpstkswkixq.jpg.html)
Held on by one bolt but I've had a good pull at it and it's not budging. Bolts loctited in and the end of the bracket is kind of wedged against the oil feed bolt
RE: Paul's estate mk2 - gt2052s going on soon - mr_fish - 11-05-2016
tidy setup.
Nice one. Look forward to updates.
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 11-05-2016
Just looking at the standard turbo earlier and how bloody restrictive it is! It's a tiny unit as well, gt20 should make a fair difference
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 12-05-2016
![[Image: 20160512_171329_zpsdouvewob.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160512_171329_zpsdouvewob.jpg.html)
Well that's the 406 pipe, which will definitely not fit!
![[Image: 20160512_165659_zpspvji62sa.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160512_165659_zpspvji62sa.jpg.html)
Planning on using this, it's built for the larger 2.2 hdi maf sensor and has a 3" cold air intake feed off the bottom of the box
![[Image: 20160512_165244_zpskirziqte.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160512_165244_zpskirziqte.jpg.html)
That's a 2.0 hdi maf placed in the hole, just hoping the 2.2 has the same plug
![[Image: 20160512_171750_zps4zs84j5j.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160512_171750_zps4zs84j5j.jpg.html)
No point using this as it just tapers down any way. Going to try and run the largest air feed to the turbo possible. I know spacing is tight but I've got a route in mind and thanks toseland for the recommendation for materials
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 12-05-2016
Picking up engine head on Saturday with new valves
RE: Paul's estate mk2 - gt2052s going on soon - mr_fish - 13-05-2016
(12-05-2016, 04:23 PM)Paul_13 Wrote: That's a 2.0 hdi maf placed in the hole, just hoping the 2.2 has the same plug
It does indeed
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 15-05-2016
Got the head back, lapped in the valves yesterday now time to do the rest
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 15-05-2016
![[Image: IMG-20160515-WA0008_zpscpr3kwla.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160515-WA0008_zpscpr3kwla.jpeg.html)
New valves in
![[Image: IMG-20160515-WA0014_zpswj5hwodn.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160515-WA0014_zpswj5hwodn.jpeg.html)
Rockers cleaned up and installed
Lost my black rtv so cant put the cam in
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 18-05-2016
![[Image: 20160517_140822_zpsmqtmns0f.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160517_140822_zpsmqtmns0f.jpg.html)
One rebuilt head ready to go on
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 30-05-2016
![[Image: IMG-20160530-WA0004_zpsugw6hcen.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160530-WA0004_zpsugw6hcen.jpeg.html)
![[Image: 20160530_182822_zpswhyswoqb.jpg]](http://s1224.photobucket.com/user/paul13205/media/20160530_182822_zpswhyswoqb.jpg.html)
How I've left it for today
Down pipe is off
Just oil feed and return pipe off
Timing belt
lift head off
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 30-05-2016
There's a lot more to these hdi engines to take apart compared to a xud or a 6
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 30-05-2016
Really struggling to get the thermostat housing off, is there a trick to this?
RE: Paul's estate mk2 - gt2052s going on soon - Frosty - 31-05-2016
(30-05-2016, 08:20 PM)Paul_13 Wrote: Really struggling to get the thermostat housing off, is there a trick to this?
When i took the 1 off the engine that i sent to you i loosened the coolant pipe that runs across the back of the engine and then it came off pretty easy. It seems to hold pretty well on the seal on the pipe that goes into the housing.
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 31-05-2016
Gotcha, nice one
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 31-05-2016
Rained off for today. Very close to getting the head off.
Just got to undo the top engine mount and undo the head bolts
RE: Paul's estate mk2 - gt2052s going on soon - Paul_13 - 01-06-2016
![[Image: IMG-20160601-WA0004_zps3udymg89.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160601-WA0004_zps3udymg89.jpeg.html)
Looks like someone has done the HG in the past unless they left the factory like that
![[Image: IMG-20160601-WA0006_zpsw1i4o5xj.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160601-WA0006_zpsw1i4o5xj.jpeg.html)
![[Image: IMG-20160601-WA0008_zps8hhrozrt.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160601-WA0008_zps8hhrozrt.jpeg.html)
![[Image: IMG-20160601-WA0010_zpsbzwkpaxb.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160601-WA0010_zpsbzwkpaxb.jpeg.html)
Only obvious sign the HG had failed
However
![[Image: IMG-20160601-WA0018_zpsf7ybi2o3.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160601-WA0018_zpsf7ybi2o3.jpeg.html)
The egr cooler/heater was full of mayo, I wonder if this was the actual cause of the Pressurisation
![[Image: IMG-20160601-WA0020_zpsuk1o6x4s.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160601-WA0020_zpsuk1o6x4s.jpeg.html)
Everything ready to go on
Bit of a hold up, these will be going straight in the bin
![[Image: IMG-20160601-WA0022_zpsdhiw9bss.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160601-WA0022_zpsdhiw9bss.jpeg.html)
Oil feed and return lines on
![[Image: IMG-20160601-WA0033_zpskq63blec.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160601-WA0033_zpskq63blec.jpeg.html)
Got some funny looks lifting the head out, I was standing one foot on the cross member at the front and one foot on the scuttle panel
Got a plan for the air intake
180 57mm > short piece of 57mm pipe > 57 x 70 reducer > 70 pipe > 70 90' > tee for oil breather > pipe > maf
RE: Paul's estate mk2 - gt2052s on - tim 306td - 01-06-2016
This is going to be sweet. Giving me inspiration for mine as at the moment having one glitch after the other
RE: Paul's estate mk2 - gt2052s on - Tom85 - 01-06-2016
Well done for getting the head off complete with turbo/manifold attached! How was clearance - did you have to swing the engine forward a lot?
RE: Paul's estate mk2 - gt2052s on - Paul_13 - 01-06-2016
Not really, just removed the studs off the exhaust elbow
RE: Paul's estate mk2 - gt2052s on - Paul_13 - 04-06-2016
Nearly back together, couple of issues
Air intake is proper bodged for the mean while until delivery turns up
put a 60mm flexi pipe straight off the turbo and cut down the hdi air intake metal pipe. Works for the mean while
I f*cking hate the radiator designs on 306's, luckily I had an o ring from a 28mm pushfit cap, stretched it over and luckily it sealed
![[Image: IMG-20160604-WA0007_zps8fojlshs.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160604-WA0007_zps8fojlshs.jpeg.html)
Then oil appeared in the header tank
![[Image: IMG-20160604-WA0009_zpshw7umeyi.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160604-WA0009_zpshw7umeyi.jpeg.html)
Where I lifted the head off loads of oil dripped over the block and I think some got in the water ways. Tried getting the majority of it out
![[Image: IMG-20160604-WA0011_zpsjspoqoe1.jpeg]](http://s1224.photobucket.com/user/paul13205/media/IMG-20160604-WA0011_zpsjspoqoe1.jpeg.html)
RE: Paul's estate mk2 - gt2052s on - Piggy - 05-06-2016
Dish washer tablet flush ?
RE: Paul's estate mk2 - gt2052s on - Paul_13 - 05-06-2016
Used a rag to get most of it out, but yes probably going to flush it as some of the old coolant reappeared
RE: Paul's estate mk2 - gt2052s on - Paul_13 - 05-06-2016
Well it drives, need to get a map sorted for it.
MAF sensor has a HUGE paddy as there's too much sir flowing through
RE: Paul's estate mk2 - gt2052s on - Paul_13 - 08-06-2016
Just loaded the map up, big thanks to hdi tuning
Feels rapid
But there's a problem I'd hope that would go away when I loaded the map up, but I've f*cked something up during the HG change. I've got a horrible feeling I've buggered the flywheel why I was doing up the bottom pulley bolt.
I rev it hard and when it settles to idle it only runs on 3
Turn it off and on and it runs normal