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Full Version: DW10 Bolt Torque specs
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I've seen previously someone posted a big list (from Autodata?) on the bolt torque specs across the DW10/306. 

I'm doing my belts and clutch soon, and looking for guides on these figures, does anyone have the specs?
  • Pressure Plate
  • Water pump bolts
  • Tensioner bolts
  • LHS engine bracket 
  • etc...
Got Ball joint at 35nm, and shock bolt at 58nm
Do we normally go for everything just nipped up tight then?
All of what you have listed i would usually do up tight by feel but here is hopefully all you'll need from auto data

Cylinder head instructions : Autodata NoteIllustration
Cylinder head
Maximum bolt length: 133,4 mm
Tighten: 20 Nm
Tighten: 60 Nm
Tighten: 110°
Tighten: 110°
Other engine tightening torques
Main bearings Renew bolts/nuts: No
Main bearings Stage 1: 25 Nm
Main bearings Stage 2: 60°
Big end bearings Renew bolts/nuts: Yes
Big end bearings Stage 1: 20 Nm
Big end bearings Stage 2: 70°
Oil pump to cylinder block : 16 Nm
Sump bolts : 16 Nm
Sump drain bolt : 34 Nm
Flywheel/driveplate : 48 Nm Autodata Note
Clutch pressure plate : 20 Nm
Crankshaft pulley/damper centre bolt : 70 Nm+62° Autodata Note
Camshaft sprocket/gear : Autodata Note
Camshaft carrier/cap : 10 Nm
Camshaft/rocker cover : 10 Nm
Inlet manifold to cylinder head : 23 Nm
Exhaust manifold to cylinder head : 30 Nm
Injector/clamp : 30 Nm
Injector pipe unions : 20 Nm
Fuel/injection pump sprocket/gear : 50 Nm
Fuel/injection pump flange : 20 Nm
Fuel/injection pump mounting : 23 Nm
Glow plugs : 10 Nm
Engine coolant temperature (ECT) sensor : 17 Nm
Engine oil pressure switch : 30 Nm
Chassis tightening torques
Front hub : 325 Nm
Rear hub : 185 Nm Autodata Note
Steering track rod end : 35 Nm
Brake caliper to carrier Front: 30 Nm
Brake caliper/carrier to hub Front: 110 Nm
Brake caliper/carrier to hub Rear: 120 Nm
Back plate to hub Rear: 40 Nm
ABS sensor Front: 10 Nm
ABS sensor Rear: 10 Nm
Road wheels : 100 Nm Autodata Note
Good list thank you, but misses the obvious ones like waterpump and pinch bolts?
Maybe the spec for them just isn't out there...
I've never torque checked water pump bolts... Be amazed if you got a torque wrench down there!
Waterpump was 11Nm iirc, its all in the Haynes!

You don't want to warp the WP and have it leak so I'd always torque stuff like that - and did fit the torque wrench in.
(09-09-2015, 09:25 PM)tigerstyle Wrote: [ -> ]Good list thank you, but misses the obvious ones like waterpump and pinch bolts?
Maybe the spec for them just isn't out there...

they are.

rtfm
(10-09-2015, 08:05 AM)welshpug Wrote: [ -> ]
(09-09-2015, 09:25 PM)tigerstyle Wrote: [ -> ]Good list thank you, but misses the obvious ones like waterpump and pinch bolts?
Maybe the spec for them just isn't out there...

they are.

rtfm

Can't see waterpump in Frostys list? 
Please highlight it for me if I'm missing it?
[Image: 3073_2.jpg]
Just do the water pump and pinch bolts to how they feel tight. That's what I always do and expect most others do
If in doubt , torque to FT.
(10-09-2015, 02:47 PM)mr_fish Wrote: [ -> ]If in doubt , torque to FT.

err.

NOPE

that's how shit breaks.
Hence posting here to get some specs, I don't have a Haynes, have often found them inadequate for most jobs and prefer forums for queries like this.
So if you can post up a few specs from the relevant chapters welshpug or if they happen to be online anywhere...???
Just buy a 2nd hand one lol, all the torques you need for a job are on one page that you can keep next to you, no running in to the computer etc.
Wheel Bolts:-
Autodata 100Nm
Haynes 85Nm

So who do I believe?

Surely if you own a 306 you have a Haynes!

Steve
autodata says 85 for wheel bolts.
(10-09-2015, 08:26 PM)steve1001 Wrote: [ -> ]Surely if you own a 306 you have a Haynes!

Steve

306oc  Heart
(10-09-2015, 08:38 PM)welshpug Wrote: [ -> ]autodata says 85 for wheel bolts.

At the top of this thread, Frosty is saying Autodata 100Nm.

Can you tell me where and how I can get access to the Autodata information?  Thanks.

Steve
you buy it, or get a hooky copy.

my autodata says 85.

[Image: 20681724444_ccfd11cc6f_c.jpg]2015-09-10_09-38-58 by WELSHPUG, on Flickr
(11-09-2015, 08:59 AM)welshpug Wrote: [ -> ]you buy it, or get a hooky copy.

my autodata says 85.

[Image: 20681724444_ccfd11cc6f_c.jpg]2015-09-10_09-38-58 by WELSHPUG, on Flickr

Thanks Welshpug.

Now there is some nice bedtime reading!

Crikey, I just looked into Autodata (that I have never heard of before) and it's £477 for a year .

Pass me my Haynes manual. Itwasntme

Steve